GSI hires Boston Industrial for Multi-Phase Operational Improvement Program
GSI Group, a leading manufacturer of equipment to the Semi-conductor business, has hired Boston Industrial Consulting to evaluate the current production and supporting operations for its Wilmington, Billerica and Natick, MA operations. The initial Phase included identification of operational improvements and development of area requirements for a consolidated operation. Secondary phases included detailed layout planning, process documentation and implementation coordination.
A significant square footage reduction was accommodated through the consolidation of multiple operations into a central location. Consolidation of locations will provide signifigant operational and cost benefits, including:
- Efficient area for common departments through co-location and consolidation (eg. Shipping, Receiving, Incoming Inspection and Warehousing operations).
- The implementation of denser storage systems through the use of improved fork trucks and carousel systems.
- The right-sizing of departments, incorporating benefits of Lean Manufacturing and elimination of unused space provided significant reductions in the manufacturing operation.
- The promotion of more open work centers to accommodate multiple machine types allowed for improved use of space and a more adaptable manufacturing environment.
- Reduced aisles maximized flexibility.
During the process, BIC developed multiple test fits and block concepts for the consolidated facility, each meeting the requirements of improved manufacturing processes and layout. The approved plan has allowed detailed design to commence. Layouts for all individual pieces of equipment will be developed, identifying Mechanical, Electrical and Plumbing tool hook-up services.
This is the first of several project phases to be performed by Boston Industrial for GSI Group, who joins the list of prominent companies to solicit BIC’s assistance for company-wide improvements, including Boston Scientific Corp., Magellan Aerospace and Caterpillar.
posted by BIC @ 10:28 AM
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