Detailed Engineering Planning and Design
Business expansion, SKU growth, inventory reduction and improved customer service lead to a changing paradigm within the four walls of a distribution operation. Distribution is affected by shrinking labor availability and increasing costs, adding further pressure to reduce distribution handling charges. Improved workflow, layouts, systems and equipment all lead to faster turns and reduced costs per unit shipped.
Conceptual
Design and Justification
A detailed operational analysis, with focus on efficiency of storage and material
handling, help clients develop an overall improvement game plan. Study includes
definition of proper handling systems, storage systems, use of automation,
schematic layout designs, concepts of operation and ROI analysis to justify
varying levels of expenditure, automation and labor.
Material
Handling / Automation Analysis
A detailed analysis exploring all aspects of material handling and storage
systems, defining the most appropriate level to maximize efficiency of space
and labor. Key focus on reduction of material handling touches, use of auto
ID systems and improved workflow with careful consideration of minimizing capital
costs.
Detailed
Design and Specification
Detailed design of physical systems, including detailed elevation plans, material
handling systems and material storage plans, working with the physical confines
of a building structure and budgetary limitations. Design includes process
design documentation, system design modifications and equipment specifications.
Simulation
Using the Visual8 simulation tool, a cursory or detailed system simulation can be performed to verify proof-of-concept, project staffing requirements, validate systems design and identify potential bottlenecks.
Implementation Coordination
Turnkey implementation programs uniquely tailored for each client, including
implementation of physical equipment, training and system start-up. System
modifications, testing, and go-live coordination are covered within implementation
programs.
Slotting
Analysis
Detailed analysis and profiling for each SKU type and item, focusing on location sizing and pick optimization. Slotting analysis is done by unit, item, family and physical limitations, minimizing search times and providing for improved storage optimization. An internally developed tool is used to allow companies to maximize utilization of space and improve pick efficiency by properly slotting parts.
Implementation
Coordination
Total project management capabilities, including equipment specification, bidding
and vendor qualification,
vendor management, internal and external resource management and proof of performance
measuring. Project management techniques assure that system design and equipment
processes are implemented to design standards.
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